Generations in the Workplace




Allen Bradley PLC-5 or SLC Course Offerings

Each 5-day core program is designed to prepare each student with the skills necessary for installation, programming and basic troubleshooting of either the PLC-5 or SLC processor systems.

All courses can be customized to meet specific needs.

 

Prerequisite:

All students should possess a fundamental understanding of automation systems. Students must attend the classes in order (week 1, 2, and 3) as each class builds on the previous one.

3-Day Introduction to PLC and SLC Controls and Software
Allen Bradley PLC-5 or SLC Course - week 1
Allen Bradley PLC-5 or SLC Course - week 2
Allen Bradley PLC-5 or SLC Course - week 3


 

3-Day Introduction to PLC and SLC Controls and Software

Available for the following software : RSLOGIX 5 or 500, 6200 or APS, Rockwell A.I. (ICOM)


Course Objectives:

Upon successful completion of the course, student will have demonstrated abilities in:

Identify the function of all major components of the system:

  • Processor capabilities
  • Power supplies
  • Input/output cards
  • Block I/O modules
  • Chassis
  • Panel view
  • Properly configure and install cables necessary for processor to computer communications
  • Introduction to addressing and I/O tags
  • Identify function, location and operation of the program and data files
  • Introduction to software features for searching and verifying status of I/O bits for troubleshooting
  • Demonstrate use of LED indicators to diagnose problems and take corrective action
  • File utilities for saving and loading of all associated program files

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Allen Bradley PLC-5 or SLC Course - week 1

Available for the following software : RSLOGIX 5 or 500, 6200 or APS, Rockwell A.I. (ICOM)


Student Performance Objectives—Week 1 (Basic):

Identify the function of all major components of the system

  • Processor capabilities
  • Power supplies
  • Input/output cards
  • Block I/O modules
  • Chassis
  • Panel view

Properly configure and install cables necessary for processor to computer communications

  • Demonstrate ability to locate actual input and output locations using all addressing formats
  • Input / Output card addressing for 8, 16, or 32 pt I/O modules (PLC-5)
  • 1 slot, 2 slot, 1/2 slot addressing (PLC-5)
  • Input / Output card addressing for SLC processors

Identify function, location and operation of the program and data files


Hardware and dip switch settings for the following:

  • Data Highway Plus station addresses
  • Channel 0 serial communications
  • Chassis switches containing a PLC-5
  • Processor restart lockout option
  • Choice of 1/2, 1 or 2-slot addressing
  • Desired I/O action when a fault is detected
  • Memory protection options
  • Chassis switches containing Remote I/O
  • Choice of ASB remote adapters
  • Baud rate setup
  • Rack and starting module group numbers (PLC), Slot Addressing (SLC)

Demonstrate the use of the programming terminal and software to perform the following functions

  • Display and configure the communication hardware setup menus
  • Access the WHO ACTIVE and WHO LISTEN screens at the proper times
  • Search for specific instruction types and addresses within the ladder logic for troubleshooting
  • Create new program and data files and edit new logic
  • Edit existing logic, descriptions and symbols in both RUN and PROGRAM modes
  • Display the processor status table for troubleshooting and resetting of faults
  • Configure and display the I/O status file
  • Display the I/O force table and initiate forces as a temporary solution to maintain production
  • Change the processor’s operating mode
  • Demonstrate the use of DOS and the File Utilities for upload/download to and from computer terminal, floppy disk and PLC-5
  • Use quick commands to move throughout the software more efficiently.
  • Configure and establish Scanner communications
  • Configure the PLC to be read as an Adapter
  • Configure screen display
  • Setup histograms, timing charts and custom screens
  • Use and generation of Cross Reference lists and Advanced Diagnostics

Identify the operation of the following logic instructions:

  • Relay XIC XIO
  • Output OTE OTL OTU
  • One-shot ONS
  • Timers TON TOF RTO
  • Counters CTU CTD
  • Move MOV
  • Demonstrate use of LED indicators to diagnose problems and take corrective action

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Allen Bradley PLC-5 or SLC Course - week 2

Available for the following software : RSLOGIX 5 or 500, 6200 or APS, Rockwell A.I. (ICOM)

 

Student Performance Objectives—Week 2 (Intermediate):

Review of all Basic Course major topics

  • Basic processor functions
  • Memory organization, program files and data tables
  • Hardware setup
  • Addressing
  • Program and I/O scan
  • Use of LED indicators to diagnose problems and take corrective action

Communications

Basic communication types : scanner, adapter, DH+, serial, Control Net, and Ethernet

Communications setup

Troubleshooting of communication systems

Programming Software

  • Editing online and offline
  • Searching
  • I/O Forces
  • Special troubleshooting software features and shortcuts

The following logic instructions are repeatedly used throughout this course:

  • Relay XIC XIO
  • Output OTE OTL OTU
  • One-shot ONS
  • Timers TON TOF RTO
  • Counters CTU CTD
  • Move MOV

Intermediate Level Instructions include:

  • Compare Math LIM CMP GEQ GRT EQU LEQ LES
  • Compute Math CPT ADD SUB MUL DIV
  • Move and Convert MOV MVM TOD FRD
  • Logic AND OR XOR NOT
  • Control JSR JMP SBR LBL MCR AFI RET AFI
  • File level FAL COP FLL

Additional File instructions may be covered

  • FFL FFU LFL LFU FSC FBC

Additional File Addressing formats may be covered

  • Indirect addressing
  • Indexed address offsets

Additional communications usage may be covered

  • PLC to PLC scanner adapter communications
  • Setup
  • Programming
  • Addressing
  • Common configurations

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Allen Bradley PLC-5 or SLC Course - week 3

Available for the following software : RSLOGIX 5 or 500, 6200 or APS, Rockwell A.I. (ICOM)

 

Student Performance Objectives—Week 3 (Advanced)

Review of all Basic and Intermediate Course major topics

  • Basic processor functions
  • Memory organization, program files and data tables
  • Hardware setup
  • Addressing
  • Program and I/O scan
  • Use of LED indicators to diagnose problems and take corrective action

Communications

  • Basic communication types: scanner, adapter, DH+, serial, Control Net, and Ethernet
  • Communications setup
  • Troubleshooting of communication systems

Programming Software

  • Editing online and offline
  • Searching
  • I/O Forces
  • Special troubleshooting software features and shortcuts

The following logic instructions are repeatedly used throughout this course:

  • Relay XIC XIO
  • Output OTE OTL OTU
  • One-shot ONS
  • Timers TON TOF RTO
  • Counters CTU CTD
  • Move MOV
  • Compare Math LIM CMP GEQ GRT EQU LEQ LES
  • Compute Math CPT ADD SUB MUL DIV
  • Move and Convert MOV MVM TOD FRD
  • Logic AND OR XOR NOT
  • Control JSR JMP SBR LBL MCR AFI RET AFI

Advanced Level Instructions include:

  • File level FAL COP FLL FBC FFL FFU LFL LFU FSC BTW BTR

Panel View / Panel Mate

  • Setup
  • Programming
  • Addressing

PLC to PLC Scanner Adapter communications

  • Setup
  • Programming
  • Addressing
  • Common configurations

Additional topics may be covered

  • Analog I/O
  • Specialty I/O modules
  • Specialty communications


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1961 Delta Road
University Center, MI 48710
Phone: (989) 758.3602
Fax: (989) 758-3639